Aluminum 3D Printing Services

DMLS Parts Delivered in As Soon As 3 Days
Complex Metal Parts from a Aluminum Alloy
Functional Metal Prototypes & End-Use Parts
Certified with ISO9001 and IATF16949

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Industrial 3D printing services

Stainless Steel 3D Printing Services

Aluminum Alloy LED Lampshade

Aluminum (AlSi10Mg) is similar to the 3000 series alloys used in casting and die casting processes. This material offers an excellent strength-to-weight ratio, high resistance to both temperature and corrosion, and robust fatigue, creep, and rupture strength. Additionally, AlSi10Mg demonstrates good thermal and electrical conductivity. Final parts made from AlSi10Mg undergo stress relief treatments to enhance their performance.

Key Advantages

  • Exceptional stiffness and strength relative to weight
  • Superior thermal and electrical conductivity
  • Excellent resistance to high temperatures and corrosion
  • Enhanced fatigue, creep, and rupture strength
  • Stress relief application improves durability and reliability
  • Ideal for complex geometries and detailed features in prototypes and end-use parts

Aluminum (AlSi10Mg) Material Properties

Property Details
Composition 90% Aluminium, 9% Silicon, 1% Magnesium, with minor amounts of Iron, Copper, Zinc
Strength-to-Weight Ratio High
Thermal Conductivity Excellent
Electrical Conductivity Good
Temperature Resistance High
Corrosion Resistance Excellent
Fatigue Strength Robust
Creep Strength Robust
Rupture Strength Robust
Machinability Good
Weldability Good
Polishability Good
Coatability Good
Stress Relief Treatment Yes
Applications Automotive, Medical, Defence, Aircraft parts, Heat sinks, Electronic enclosures

3D Printed Aluminum Parts

High-Precision Aluminum 3D Printing

3D-Printed Aluminum Part Dimensions

Specification High (20 µm) Normal (30 µm) Large Format (40 µm)
Maximum Dimensions
US 3.8 in. x 3.8 in. x 3.7 in. 9.6 in. x 9.6 in. x 13.0 in. 31.5 in. x 15.7 in. x 19.7 in.
Metric 98mm x 98mm x 94mm 244mm x 244mm x 330mm 800mm x 398mm x 500mm
Minimum Feature Size
US 0.015 in. 0.030 in. 0.015 in.
Metric 0.381mm 0.762mm 0.381mm


Stainless Steel 316L 3D Printing

How Do We Work with You?

Why Choose Modo Rapid for 3D Printed Aluminum Parts?

Cutting-edge Rapid Prototyping Processes

Unlike other 3D printing shops, we use German and Swiss imported CNC machines for secondary finishing of your 3D printed aluminum parts, ensuring an accuracy of up to 0.001mm.

Quality Assurance: Our IATF16949 and ISO9001 certifications guarantee the highest levels of quality and consistency.

Superior Quality: Our 3D printing process ensures each aluminum part meets the highest standards of quality and precision.

Durability: Aluminum is renowned for its strength, light weight, and corrosion resistance, making it ideal for demanding applications.

Complex Geometries: Our advanced 3D printing capabilities allow for the creation of intricate designs that are difficult to achieve with traditional manufacturing methods.

Cost-Effective: Reduce production costs by eliminating the need for expensive tooling and reducing material waste.

Transform Your Designs into High-Quality, Durable Aluminum Components

At Modo Rapid, we utilize advanced 3D printing technologies and state-of-the-art machines to deliver exceptional metal printing services, including aluminum. Our impressive lineup of equipment includes the EOSINT M 280 for high-precision SLM printing, the Arcam A2X for efficient EBM processes, the versatile TRUMPF TruPrint 3000 for LMD applications, and the Renishaw RenAM 500Q for high-detail DMLS production. These cutting-edge machines enable us to produce complex, high-strength aluminum parts with unparalleled accuracy and speed. As an IATF16949 and ISO9001 certified factory, we are committed to providing on-demand manufacturing with the fastest lead times of 1-7 days, ensuring top-notch quality and efficiency for all your 3D printing needs.

Aluminum Additive Manufacturing

Applications of 3D Printed Aluminum Alloy Parts

Industry/Application Examples of 3D Printed Aluminum Parts
Aerospace Lightweight structural components, brackets, and housings
Automotive Engine parts, heat exchangers, custom fixtures
Medical Devices Surgical tools, orthopedic implants, custom prosthetics
Consumer Electronics Enclosures, heat sinks, internal frames
Industrial Machinery Custom tooling, jigs and fixtures, machine components
Robotics Robotic arms, joints, and structural parts
Defense and Military Weapon components, UAV parts, lightweight armor
Architecture Custom metal facades, structural elements, decorative parts
Marine Propeller blades, custom fittings, underwater housings
Energy Turbine blades, heat exchangers, custom components

“Modo Rapid’s 3D printing services have transformed our manufacturing process. The quality and precision of their aluminum parts are unmatched.” 

mechanical prototype customer

“Thanks to Modo Rapid, we’ve significantly reduced our production time and costs. Their expertise in 3D printing is invaluable.” 

3D Printed Aluminum Alloys

Contact Us Today!

Ready to experience the benefits of precision 3D printing for aluminum parts? Upload your drawings today and get a free quote! Transform your designs into high-quality aluminum components with Modo Rapid’s expert 3D printing services.

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