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ISO9001 & IATF 16949
We use Swiss turning, 3+2-axis, and 5-axis CNC machines for precise aerospace parts. Save time and costs with our advanced technology.
We work around the clock. Complete your custom aerospace parts in just 1-7 days.
Test the quality of our aerospace parts with a free sample, including Swiss-turned components.
CNC milling produces high-precision, metal parts for critical aerospace components like engine and structural elements. It excels in creating complex geometries with tight tolerances in materials like aluminum and titanium.
3D printing rapidly produces intricate prototypes and lightweight parts, ideal for complex aerospace components. It supports a range of materials, including heat-resistant and composite options for critical applications.
Injection molding is best for mass-producing durable plastic parts, such as housings and connectors for aerospace electronics. It offers high precision and repeatability for lightweight, high-volume components.
Steel sheet metal fabrication creates robust, heat-resistant parts like aircraft panels and structural reinforcements. It is widely used for manufacturing durable, load-bearing components in aerospace and defense systems.
At Modo Rapid, we are fully equipped to meet the demands of leading aerospace and defense companies. Our facility offers a wide range of traditional and cutting-edge manufacturing technologies, along with extensive finishing services—all under one roof.
Need expertise in metal additive manufacturing? We specialize in delivering high-precision DMLS parts.
Looking for advanced machining and metal forming of tough materials? We’ve got it covered.
Require parts that perform in harsh environments? Whether on land, in the air, or in space, we can meet your needs.
We’re committed to helping you:
| Requirement | Description | Key Data/Specifications |
|---|---|---|
| Material Strength | Must withstand extreme forces and temperatures | Tensile strength: >400 MPa (Aluminum), >900 MPa (Titanium) |
| Tolerances | High precision in part dimensions for exact fit and function | Tolerances as low as ±0.001 mm |
| Surface Finish | Smooth, defect-free surfaces to reduce drag and improve performance | Surface roughness: Ra ≤ 1.6 μm (machined), Ra ≤ 0.4 μm (polished) |
| Weight Reduction | Parts must be lightweight for fuel efficiency | Density of materials: Aluminum (2.7 g/cm³), Carbon Fiber (1.6 g/cm³) |
| Corrosion Resistance | Must resist environmental conditions (humidity, salt, etc.) | Corrosion testing: 1000+ hours in salt spray test |
| Temperature Tolerance | Must perform in extreme temperatures, especially in engines | Operating temperatures: -200°C to 600°C (depending on material) |
| Fatigue Resistance | Must endure cyclic stress over long periods | Fatigue strength: >500 MPa (for titanium alloys) |
| Impact Resistance | Able to absorb shock and withstand impacts | Impact energy: ≥25 J/cm² (for composite materials) |
| Regulatory Compliance | Must comply with industry standards (AS9100, NADCAP, ITAR) | AS9100D, ISO 9001:2015, ITAR certification |
| Dimensional Inspection | Must meet strict dimensional accuracy through advanced inspection | CMM (Coordinate Measuring Machine) accuracy: ±0.002 mm |
| Non-Destructive Testing (NDT) | Ensure structural integrity without damaging the part | Methods: X-ray, Ultrasonic Testing, Magnetic Particle Inspection, CMM |
| Material | Grade/Type | Common Applications |
|---|---|---|
| Aluminum | 2024, 6061, 7075 | Aircraft fuselage, wings, internal structure |
| Titanium | Grade 5 (Ti-6Al-4V) | Jet engines, landing gear, critical fasteners |
| Stainless Steel | 304, 316, 17-4 PH | Exhaust systems, structural components |
| Inconel | Inconel 625, 718 | High-temperature engine parts, turbine blades |
| Carbon Fiber | Prepreg, T300, T700 | Aircraft wings, fuselage, control surfaces |
| Copper Alloys | C101, C110, C172 | Electrical wiring, heat exchangers, avionics |
| Magnesium | AZ31, AZ91 | Helicopter parts, gearbox casings, seats |
| Nickel Alloys | Hastelloy X, Monel | Turbine blades, engine components, exhaust systems |
| Plastics | PEEK, ULTEM, PTFE | Insulation, interior components, seals |
| Composites | Kevlar, Fiberglass | Armor plating, radomes, lightweight panels |
Our commitment to tight tolerances ensures that your components meet the strictest standards, vital for your critical applications. Here are our general tolerance ranges:
| Part Length | Orientation and Form Tolerance | Angularity Tolerance |
|---|---|---|
| 0 to 12 inches (300 mm) | +/- 0.00004 inches (0.001 mm) | Angularity +/- 0.25 degrees |
| 12 to 24 inches (600 mm) | +/- 0.004 inches (0.100 mm) | Angularity +/- 0.25 degrees |
| 24 to 36 inches (900 mm) | +/- 0.006 inches (0.150 mm) | Angularity +/- 0.5 degrees |
| 36 to 60 inches (1500 mm) | +/- 0.010 inches (0.250 mm) | Angularity +/- 0.5 degrees |
| Over 60 inches | +/- 0.020 inches (0.500 mm) | Angularity +/- 0.5 degrees |
ZEISS CONTURA CMM
ZEISS PRISMO CMM
ZEISS 3D Scanner
At Modo Rapid, our typical delivery timeframe is approximately 7 calendar days. This schedule includes:
This efficient process allows us to maintain quick turnarounds while ensuring top-quality precision in every order.
We also accommodate rush orders that require faster delivery. If you need expedited service, please inform us when placing your order. Additional charges may apply depending on our workload and the complexity of your project. For urgent orders, we can often adjust priorities to reduce lead times to 1-5 days.
Our team is committed to meeting your timelines, even for critical projects. For details on rush processing or other inquiries, feel free to contact us directly to discuss your needs.
To ensure unmatched quality and uniformity in aerospace parts manufacturing, several key practices are implemented:
Automation of Processes: Automated systems in manufacturing allow for higher precision and consistency, as they eliminate human error and work continuously. Automation also speeds up quality checks, using technologies like visual inspections and non-destructive testing (NDT) methods such as Eddy current testing.
In-Process and Final Inspections: Aerospace manufacturers rely on rigorous in-process inspections to track quality throughout production. This includes dimensional accuracy checks using advanced CNC machinery and computer-aided quality systems (QMS), which ensure each part meets tight tolerances.
Quality Management Systems (QMS): Using digital QMS software allows for real-time monitoring of quality metrics. It centralizes data from inspections, work instructions, and audit results, helping teams maintain uniformity across batches.
Controlled Manufacturing Environments: Ensuring stable conditions such as temperature and humidity within the facility is essential, as fluctuations can impact material performance and machining precision. Automated HVAC systems help maintain these consistent conditions.
Certified Quality Assurance Teams: Well-trained QA professionals are crucial in monitoring and auditing production processes, identifying potential issues early, and ensuring that every batch meets aerospace standards like AS9100.
For CNC milling, the largest parts that can be handled typically measure up to:
For CNC turning, the maximum dimensions are generally:
At Modo Rapid, we are fully equipped to handle small-scale parts with outstanding precision. We can manufacture parts as small as half the size of a fingernail, approximately 10 mm in length.
This capability extends to dimensions as precise as 10 mm. Whether your project requires miniature components or exacting specifications, we are prepared to meet your needs with exceptional accuracy and efficiency.
We manufacture components for commercial aircraft, military defense systems, and space applications, including parts for thermocouples, gauges, custom hardware, and testing equipment.
Our components are used in military defense systems operating on land, sea, and air, as well as in commercial aircraft, general aviation, and satellites.
Our parts are used in commercial aircraft, nuclear testing equipment, and ballistic missile submarines, where precision and reliability are crucial.
We manufacture components with the best materials suited for aerospace and defense missions, ensuring they meet exact tolerances required for high-stakes operations.
Mission-critical parts require absolute precision and reliability, and we ensure that through our expertise in producing aerospace and defense components to exacting standards.
We offer technologies such as Carbon DLS additive manufacturing, 5-axis CNC machining for metals and plastics, and injection molding, all tailored to meet aerospace and defense standards.
Yes, we manufacture ITAR components in-house at our USA facilities, ensuring compliance with all regulations for defense and space-related parts.
We hold certifications for ITAR, ISO 9001:2015+AS9100D, Nadcap, WBENC, and WOSB, ensuring our ability to meet strict aerospace and defense quality standards.
We produce precision-crafted parts for military drones, including frames, propellers, sensor housings, motor mounts, heat shields, and more, using advanced technologies like Carbon DLS and 5-axis CNC machining.
We use a range of materials, including aluminum, stainless steel, titanium, PEEK, polycarbonate, EPX, RPU, nylon PA 12, Ultem 9085, and ABS-ESD7, depending on the specific requirements for strength, weight, and thermal properties.
All parts are manufactured to meet ITAR and ISO 9001:2015+AS9100D standards, and we follow strict safety regulations required for aerospace and defense components, ensuring they are suitable for critical applications like aircraft and satellites.
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