5-Axis CNC Machining Services
At Modo Rapid, we offer a variety of 5 Axis CNC machining services that are designed to better meet the needs of our clients. Our goal is to provide cutting-edge manufacturing solutions that will help businesses maximize efficiency, reduce costs and increase their product quality.
Our 5 axis CNC services include milling, drilling, tapping, reaming and countersinking operations on a wide range of materials such as aluminum, stainless steel, brass, bronze and plastic. We employ the latest in milled parts production techniques combined with precision engineering best practices to ensure the highest levels of accuracy and repeatability in each part we produce.
Maximize Precision and Efficiency with Our 5-Axis CNC Machining Services
At Modo Rapid, we offer top-of-the-line 5-axis CNC machining services that are designed to help you maximize precision and efficiency in your manufacturing process. Our advanced machines are capable of handling complex parts with ease, thanks to their ability to move in five different axes and produce intricate geometries with unmatched accuracy. With our 5-axis machining services, you can expect faster lead times, lower costs, and improved part performance, all while maintaining the highest standards of quality. Whether you need a single prototype or high-volume production, our team of experts is here to help you achieve your manufacturing goals with precision and efficiency.
How Our 5-Axis CNC Machining Services Can Transform Your Manufacturing Process
Our 5-axis CNC machining services are here to help. With the ability to produce intricate geometries and complex parts with unmatched precision, our advanced machines can help you take your production to the next level. Whether you’re in the aerospace, automotive, or medical industries, our team of experts can work with you to create custom solutions that fit your specific needs. From reducing setup times to minimizing errors, our 5-axis machining services can help you save time and money while improving the overall quality of your products. Contact us today to learn more about how our 5-axis CNC machining services can transform your manufacturing process.
At Modo Rapid, we are proud to offer custom 5-axis CNC machining services that are designed to meet the needs of our clients. Our team brings together decades of experience in precision engineering and cutting-edge technology, ensuring you receive specialized solutions that are tailored to your specific needs.
Our 5-axis CNC machines offer a wide variety of capabilities – from complex shapes and angles with high accuracy to producing internal features quickly and efficiently. Utilizing our specialized cutting tools, we can produce intricate parts that would have otherwise been difficult or time-consuming with traditional methods. Additionally, our machines are capable of processing materials from multiple angles which increases productivity rates and allows us to create highly specialized parts faster than ever before.
We understand that quality is paramount when it comes to your projects. That’s why we employ rigorous quality assurance procedures throughout the entire production process – from initial design through final delivery – so you can rest assured knowing you will always receive top quality components that conform precisely to your specifications.
Moreover, customer service is equally important to us as well. We strive to develop longterm relationships with each of our clients by taking the time to get to know their unique applications, developing individualized solutions and providing ongoing support during every step of their project – no matter how big or small it may be!
Choose Modo Rapid for all your custom 5-axis CNC machining needs – contact us today and let us show you what sets us apart from the rest!
Why Choose Modo Rapid for Custom 5-axis CNC Machining Services?
Modo Rapid is the industry leader in CNC machining parts, located in Shenzhen China.
Founded in 2005, we have revolutionized how intricate components are crafted with precision and accuracy. With two decades of experience and an impressive 18 years devoted to factory processing alone, we’ve established a comprehensive network of 60 advanced machines – including 3-axis & 5-axis CNC machines – capable of producing complex automotive pieces like transmissions, shafts or gears for multiple industries worldwide such as medical device manufacturers within Europe & North America that can trust our expertise when it comes to meeting international standards.
Advantages of Chinese CNC Machining Suppliers
When the time comes to source machined parts for your project, it’s important to consider all the available options. One option that has been growing in popularity over the years is to source 5-axis machined parts from China. Here are some reasons why this could be a great choice:
One of the main advantages of sourcing machined parts from China is the potential cost savings. As a result of lower labor costs, efficient production processes and competitive pricing, manufacturers in China are able to provide high quality parts at lower costs than many other global suppliers.
Many Chinese manufacturers pride themselves on producing top-notch products with tight tolerances and precise finishes. As such, they often employ rigorous quality control measures including advanced manufacturing equipment and highly trained specialists who can help guarantee your parts will meet or exceed your expectations every time.
China is home to many experienced suppliers who specialize in specific areas of CNC machining including 5 Axis applications. Having access to so many different resources gives you more flexibility when it comes to finding a supplier who can produce exactly what you need – in terms of both material and engineering specifications – without having to sacrifice quality or cost.
Faster Delivery Times
Since there are numerous suppliers located around the country, it’s possible to find one near you which minimizes delivery times significantly compared to overseas suppliers. This ensures faster turnaround times for orders which can be especially useful if you’re working on a tight timeline or need replacement parts quickly.
Sourcing 5-Axis machined parts from China offers many attractive benefits for businesses looking for reliable yet cost effective supply solutions – providing an ideal solution for many types of projects or industries!
Quality Warranty for 5-Axis CNC Machined Parts
At Modo Rapid, we are proud to offer our customers a quality warranty for all of their 5-Axis CNC machined parts. Our team is committed to providing the highest quality products on the market, which is why we stand behind every part that leaves our facility.
Our Zeiss CMM inspection accuracy is 0.0015mm, which can perfectly meet your needs.
Our warranty covers defects in materials and workmanship, as well as any flaws in the design of the part itself. We continually inspect our parts throughout the manufacturing process to ensure they meet or exceed spec requirements, so you can trust that your parts will be reliable and perform as expected when put into use.
We offer a 1-year limited warranty on all 5-axis CNC machined parts. This means if you find a defect due to faulty workmanship or material within 1 year of purchase, we will repair or replace the part at no cost to you. In addition, if there is an issue with the design of your part that leads to failure during normal operation, we will also cover all costs associated with repairs or replacement, including labor and materials.
Upload the drawings and we will provide you with a quote as quickly as possible, usually within 24 hours of receiving an accurate quote.
5-Axis CNC Machining Tolerances & Standards
|Minimum Feature Size||0.01 mm. It depends on part geometry and chosen material.|
|Threads and Tapped Holes||standard thread size would be cheaper than custom holes|
|Surface Finish||standard finish is as-machined: 125 Ra|
We are able to offer a precision machining service with a wide array of tolerances.
5-Axis CNC Machining Materials
|G-10 Garolite||Acetal [Delrin]|
|Polypropylene||Ultra-High Molecular Weight Polyethylene|
|Metal Materials||Copper 101|
|Aluminum 6061-T6||EPT Copper C110|
|Aluminum 2024-T3||Alloy Steel 4130, 4140|
|Aluminum 7050-T7451||ASTM A36|
|Aluminum 6063-T5||Stainless Steel 15-5, 17-4, 18-8, 303|
|Aluminum 7075 & 7075-T6||Stainless Steel 303, 304, 316/316L|
|Aluminum 5052||Stainless Steel 416, 420|
|Brass C360||Steel, Low Carbon|
|Brass 260||Steel A36|
|C932 M07 Bearing Bronze||Titanium Grade 2, Titanium 6Al-4V, Zinc Sheet Alloy 500|
Complex Shape and Geometrie 5-axis CNC Machined Parts
5-axis CNC machines are capable of creating highly complex shapes and geometries, including those with undercuts, angled surfaces, and intricate curves. The ability to machine complex shapes and geometries is one of the primary advantages of 5-axis CNC machining over traditional 3-axis machining.
With 5-axis CNC machines, the tool can be positioned and oriented in virtually any direction, allowing for complex contours and features to be machined in a single setup. This means that parts can be produced with greater accuracy and precision, and with reduced setup times compared to traditional machining methods.
Some examples of complex shapes and geometries that can be machined using 5-axis CNC machines include:
- Turbine blades and impellers with intricate curves and undercuts.
- Aerospace components with complex contours and compound angles.
- Medical implants with intricate features and organic shapes.
- Automotive components with complex surfaces and intricate shapes.
- Mold and die components with intricate details and undercuts.
The precise shapes and geometries that can be machined using a 5-axis CNC machine will depend on the machine’s specific capabilities and the complexity of the part being machined. However, in general, 5-axis CNC machines offer a high degree of versatility and are capable of machining a wide range of complex shapes and geometries.
Advantages and Disadvantages of 5-Axis CNC Machining
5-axis CNC machining is an advanced form of computer numerical control (CNC) technology that is capable of moving on five or more axes simultaneously. This allows the machine to produce complex shapes and angles quickly, efficiently and with high accuracy – making it an attractive option for many types of manufacturing applications.
As with any technology, there are both advantages and disadvantages associated with 5 Axis machining. Let’s take a closer look at some of the pros and cons:
Increased speed – 5-Axis machines can move simultaneously on multiple planes which results in much faster cycle times than traditional 3-Axis machines.
Greater accuracy – These machines have very small margins for error since they are able to achieve fine details quickly and consistently. * Improved repeatability – Given their high precision and repeatability, 5-axis machines can produce the same parts over and over again without deviation from the original design parameters.
Increased flexibility – The ability to tilt the spindle in different directions provides manufacturers a wide variety of options when it comes to creating complex shapes or features that may not otherwise be achievable using conventional machining techniques.
Cost savings – By eliminating extra steps associated with traditional methods, 5 Axis machining reduces set up time as well as overall production costs.
Higher cost – As with any cutting-edge technology, there is a premium associated with owning a five axis machine since they tend to be significantly more expensive than 3-axis models.
Complex programming – Programming these machines can be quite complex due to their multiple axes which requires special software expertise in order to make use of their capabilities fully. * Limited applications – While they offer tremendous flexibility, 5 Axis machines still cannot accommodate every type of job requiring specialized skills and experience to ensure success.
FAQs of 5 axis CNC machining
What are the maximum dimensions of CNC machining center?
For 5-axis milling, the maximum part size is 650 x 650 x 300 mm (25.5 x 25.5 x 11.8 in.).
Milled parts can be machined up to 2000 x 1500 x 200 mm (78.7 x 59.0 x 7.8 in.), if we use 3 axis CNC machining center.
How to reduce the cost of CNC machined parts?
Generally speaking, you can also optimize your designs by choosing the correct radii for internal corners, reducing cavity depth, increasing wall thicknesses, limiting thread length and designing holes with standard sizes, etc. You can check out blog the factors affect cost of machined parts.
In addition, you can also change the material into softer alloys, consider the size of the blank required. For complicated parts, you can also separate geometries into multiple parts that can be assembled later, which would reduce the cost much more.
Remove unnecessary text and lettering, tolerance, avoid multiple surface finishes can reduce the cost of CNC machined parts.
Our team will discuss with you about your project, if you give us a chance to discuss.
What cosmetic standards do you guarantee for machining parts?
We will do deburring and edge breaking for all parts as standard procedures.
Surfaces will be free of defects such as dents, hanging marks, scratches, stains, blemishes, minor defects. Surfaces indicated as critical (primary (a) side, as indicated on the technical drawing) will be free of mill steps and other marks. For the secondary (b) side, minor hanging marks and up to 2 minor defects are acceptable. A number of post-processing and finishing methods can be applied to improve the surface roughness, if you need visual properties and wear resistance of machined parts.
What tolerance standards do you guarantee?
Modo Rapid guarantee ISO 2768 standards for all CNC machined parts.
For CNC machined plastic parts, we follow 2768-m (medium)
For CNC machined metal parts, we follow 2768-f (fine)
Modo Rapid can achieve tighter tolerances on shafts with up to H7 fits with on occasion tighter.
What is 5-axis CNC machining and how does it differ from other types of CNC machining?
5-axis CNC machining is a type of computer numerical control (CNC) machining where a cutting tool is able to move in five different axes, allowing for greater precision and flexibility in creating complex parts and components. The five axes refer to the X, Y, and Z axes of movement, as well as the rotation of the cutting tool along the A and B axes. In contrast, traditional 3-axis CNC machining only allows for movement along the X, Y, and Z axes, which limits the complexity of shapes and contours that can be created. 4-axis CNC machining adds an additional axis of rotational movement, typically along the X or Y axis, allowing for more complex features to be machined. The ability to move in five axes in 5-axis CNC machining allows for more intricate and complex geometries to be machined from a single setup, reducing the need for multiple setups or tool changes. This results in increased efficiency and accuracy in machining complex parts, and can also reduce overall production time and costs.
What are the advantages of using 5-axis CNC machining over other methods?
There are several advantages to using 5-axis CNC machining over other methods:
- Increased Accuracy: 5-axis CNC machines can make more precise cuts and movements in multiple directions at once, resulting in increased accuracy and better surface finishes.
- Reduced Setup Time: With 5-axis CNC machines, complex parts can be produced in a single setup, reducing the need for multiple setups and tool changes. This can significantly reduce setup time and increase overall productivity.
- Versatility: 5-axis CNC machines can produce a wide variety of parts, from simple to complex geometries, including parts with undercuts and angled surfaces that would be difficult to produce with traditional machining methods.
- Increased Efficiency: 5-axis CNC machines can operate at high speeds and with multiple tools simultaneously, which can reduce production time and increase overall efficiency.
- Reduced Cost: While 5-axis CNC machines can be expensive, the increased accuracy, efficiency, and reduced setup time can ultimately result in cost savings over traditional machining methods.
Overall, 5-axis CNC machining offers a range of advantages over other methods and is well-suited to producing complex parts with tight tolerances and difficult geometries.
What types of materials can be machined using 5-axis CNC machines?
5-axis CNC machines can machine a wide range of materials, including:
- Metals: This includes common metals like aluminum, steel, copper, brass, titanium, and more.
- Plastics: 5-axis CNC machines can machine a variety of plastic materials, including acrylic, polycarbonate, ABS, nylon, and more.
- Composites: 5-axis CNC machines can machine composite materials, such as fiberglass, carbon fiber, and Kevlar.
- Wood: 5-axis CNC machines are capable of machining a variety of wood materials, including hardwoods, softwoods, plywood, and MDF.
- Foam: 5-axis CNC machines can machine foam materials, such as polyurethane foam, polystyrene foam, and others.
- Ceramics: 5-axis CNC machines can also machine certain types of ceramics, such as zirconia and alumina.
The exact materials that can be machined using a 5-axis CNC machine will depend on the machine’s specific capabilities, such as spindle speed, feed rate, and tooling options. In general, 5-axis CNC machines are capable of machining a wide range of materials, making them a versatile option for many applications.
How precise are 5-axis CNC machines and what tolerances can they achieve?
5-axis CNC machines are capable of achieving very high levels of precision and can hold tight tolerances. The exact precision and tolerances that can be achieved will depend on several factors, including the machine’s design, accuracy, and capabilities, as well as the complexity and geometry of the part being machined.
In general, 5-axis CNC machines can achieve tolerances of +/- 0.005mm to +/- 0.01mm, which is significantly more precise than traditional 3-axis machining. This high precision is due to the ability of 5-axis CNC machines to make simultaneous movements in multiple directions, allowing for more complex geometries and tighter tolerances.
However, it’s important to note that achieving high precision with 5-axis CNC machining requires proper machine setup, tool selection, and programming. Additionally, the choice of materials and part geometry can also affect the achievable tolerances. As such, it’s important to work with experienced machinists and engineers to ensure that the part is designed and machined to the desired specifications.
Request a Quote for Our Advanced 5-Axis CNC Machining Services
Looking for precision machining services? Request a quote for our advanced 5-axis CNC machining services! Our machines can handle complex parts with ease, and our team is ready to work with you to create custom solutions that fit your needs. Just fill out our online form or contact us to get started. We’re here to provide high-quality machining solutions at competitive prices. Let’s work together on your next project!