custom catchers gear (1)

Gear Hobbing (CNC and Manual) (1)

Precision Custom Gear Manufacturing

If you require customized gears for automotive, aerospace, robotics, and industrial machinery applications, we specialize in producing high-precision custom gears with specific applications, tight tolerances, and superior material quality.

Why Choose Modo Rapid?

we know how to deal with the difficulties of gear processing

Heat Treatment: With specialized knowledge in heat treatment processes, Modo Rapid effectively controls carburizing, quenching, and tempering to enhance gear mechanical properties without compromising dimensional integrity.

Gear Tooth Profile: Modo Rapid employs advanced design software and precision machining capabilities to achieve the correct tooth profile, ensuring smooth gear meshing and reliable motion transmission.

Surface Finish and Hardness: Through meticulous attention to detail, Modo Rapid achieves consistent surface finish and hardness, crucial for minimizing wear and maximizing power transmission efficiency in gears.

Noise and Vibration Control: Utilizing its expertise in gear design and manufacturing, Modo Rapid implements measures to minimize noise and vibration, ensuring quieter operation and prolonged machinery lifespan.

Cost Optimization: Modo Rapid employs innovative approaches to optimize production costs while maintaining uncompromised quality, enhancing competitiveness in the market without sacrificing performance.

Tooling and Equipment Maintenance: Modo Rapid emphasizes regular maintenance and calibration of machining tools and equipment to uphold precision and consistency in gear production, ensuring reliable performance over time.

Manufacturing Gears (1)

Custom Gear Manufacturing at Modo Rapid

With a focus on precision engineering and rapid turnaround, Modo Rapid offers bespoke gear solutions tailored to your exact specifications. Our advanced production facilities are equipped to handle high-volume production orders seamlessly, while also offering flexible prototyping capabilities for innovative projects. From spur to helical, worm to rack, and bevel to pinion gears, we specialize in crafting gears of all types and sizes to suit the diverse requirements of your applications. Trust Modo Rapid for unparalleled quality, reliability, and efficiency in custom gear manufacturing.

Modo Rapid excels in crafting custom gears through a diverse range of manufacturing techniques.

From precision gear hobbing, both CNC and manual, to innovative gear shaping, we employ advanced methods to ensure optimal performance. Our expertise extends to CNC and manual turning, as well as milling, guaranteeing accuracy and precision in every gear we produce. Additionally, we offer EDM services, followed by meticulous passivation, anodizing, and application of special coatings and plating for enhanced durability and corrosion resistance. With our comprehensive suite of services, including heat treatment, we deliver tailored solutions to meet your gearing requirements with unmatched quality and efficiency.

You Get:

Custom Gear

High Precision

with CMM Inspection Report

Custom Gear Quality Control

At Modo Rapid, we are committed to ensuring that every custom gear meets the highest quality standards. To achieve this goal, we implement strict quality control measures:

Strict Material Selection: We only use high-quality raw materials and collaborate with reliable suppliers to ensure the quality and reliability of each part.

Precision Manufacturing Processes: We utilize advanced manufacturing equipment and techniques, including CNC machining, gear hobbing, and gear shaping, to ensure that each gear meets precise specifications in terms of dimensions and shape.

Comprehensive Inspection and Testing: We conduct thorough inspections and testing, including Zeiss CMM, dimensional measurements, surface quality checks, and functional testing, to ensure that each gear meets customer specifications and requirements.

Continuous Improvement: We continuously improve our manufacturing processes and quality management systems to adapt to market changes and customer demands, ensuring that we remain at the forefront of our industry.

Advanced Zeiss CMM technology for CNC prototype production

Manufacturing Gears (1)

Materials Suitable for Manufacturing Gears

1. Steel: Steel is one of the most commonly used gear materials, known for its excellent strength and wear resistance, suitable for various industrial applications.

2. Copper: Copper gears have good thermal conductivity and corrosion resistance, suitable for applications with high speeds, loads, and temperatures.

3. Aluminum: Aluminum gears are lightweight and cost-effective, suitable for low-load and low-speed applications.

4. Plastics: Plastics such as nylon and polytetrafluoroethylene (PTFE) have good self-lubricating and shock-absorbing properties, suitable for applications with low noise requirements.

5. Alloy Steel: Alloy steel has excellent strength and wear resistance, suitable for high-load and high-speed applications.

6. Cast Iron: Cast iron gears are cost-effective and suitable for low-speed, low-precision, and low-cost applications.

CUSTOM GEARS

Modo Rapid is certified to ISO 9001:2015 and IATF 16949. When it comes to your gear needs, work with the custom precision gear manufacturer that has over 19 years of experience.

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